Manufacturer guidelines must be followed precisely to avoid leaks when using these seals. Unreliable Metal-to-Metal Seals: Making and keeping highly reliable metal-to-metal seals can be difficult, especially over time.To help your team better understand and mitigate leaks at your plant, Swagelok’s Field Engineers have documented the following three most common causes of leaks: Choosing the right components and installing them correctly can enhance plant safety and save significant time and cost. Rather, they occur due to human error-whether from the installation of a component or from the component selection itself. It may be surprising to learn most leaks aren’t the result of substandard parts. Three Common Causes of Fluid System Leaks You may need to hire a special team to manage toxic chemical leaks, potentially facing the cost of a system shut down for thorough inspection. It takes time and money to locate and repair leaks.Leaks can lead to serious fines for noncompliance if systems and equipment violate safety regulations.Fugitive emissions can also be expensive to repair and dangerous to the health of your employees. Oil drips from leakage can lead to an unsafe work environment, causing slips and accidents.That material must then be reworked, sold at a reduced price, or discarded. Your team may inadvertently produce an off-spec product due to improper instrument calibration or operation because of a leak.This downtime can result in significant profit loss. Plants reduce their production output potential every time they shut down a process to fix a leak.Loss of fluid lubrication can lead to costly equipment damage such as premature wear and machine failure.A single gallon of hydraulic fluid costs approximately $40 USD. Each year, it’s estimated that millions of gallons of hydraulic fluids are wasted.While leaks are a common occurrence in plants, there are many financial reasons to address leaks promptly and develop a plan to prevent future ones. Read About Leak Detection Services The Cost of Leaks
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That’s why it’s helpful to understand how and why leaks occur, how to locate and test for them, and ultimately how to develop a strategy to address and reduce leaks plantwide. Because you’re charged with maintaining your plant’s safety and profitability, even the smallest leak can present an issue. Nick Iverson, Field Engineer, North Americaįluid system leaks are a common occurrence in most plants. Capital Projects Product Selection GuideĬommon Causes and Costs of Fluid System Leaks.Sampling System Problem Solving and Maintenance (SSM).Process Analyzer Sampling System (PASS) Subsystem.Process Analyzer Sampling System (PASS).Sampling System Evaluation and Advisory Services.Fluid System Evaluation and Advisory Services.
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